Product Description
Latest Type, Anti-Impact Wear Resistance, UHMWPE Conveyor Xihu (West Lake) Dis. Rail, Conveyor Chain Xihu (West Lake) Dis.
Products Description
Our advantages:
Material: UHMWPE/HDPE/PP/Nylon
Produce Procedure: CNC, Injection etc.
Shape: Any, according to the drawing
Size: Any size is available
Color: Black, White, Yellow, Green, Blue etc.
Fast shipment, short production time, superior quality
Here, we could meet all your requirements for customized plastic parts
Introduction
UHMW-PE is defined as polyethylene whose molecular weight is 3.1 million or higher. When making this determination, it was found that physical properties increased rapidly as lower CHINAMFG values increased, and then leveled off at the 3,100,000 value. As with most high-performance polymers, the processing of UHMW-PE is not easy. Because of its high melt viscosity, conventional molding and extrusion processes would break the long molecular chains that give the material its excellent properties. Current manufacturing methods include compression molding, ram extrusion and the warm forging of extruded slugs. UHMW-PE has the outstanding abrasion resistance and an extremely low coefficient of friction. Impact strength is high and chemical resistance is excellent.
The material does not break in impact strength tests using standard notched specimens; double-notched specimens break at 20 ft-lb/in (42.1 kJ/m2). UHMW-PE has a crystalline melting point of 267°F (131°C). The recommended maximum service is about 200°F (93°C).
Care should be taken when fastening UHMW-PE, as its large thermal expansion can cause the material to buckle between fasteners if they are too far apart.
UHMW (ultra-high molecular weight polyethylene) is an extremely tough plastic with high abrasion and wear resistance.
The versatility of polyethylene has made it a popular plastic for countless industrial applications that require durability, low friction, and chemical resistance.
These wear strips are mounted on the tracks over which the chain travels. Special Antistatic grade of Ultra High Molecular Weight Polyethylene (UHMWPE having antistatic property ensures its suitability for LPG installations, reducing chances of sparks / static current developed because of friction. Various Rectangular, Square, Trapezoidal cross sections, “C” Profile , Special shapes, Curves etc. are available suitable for all installations. Installation of these liners ensures prolonged working of dry chains in dusty atmosphere.
Bottling / Conveying Machinery:
Wear Strips, Machined and Extruded Profiles as Xihu (West Lake) Dis.s, Star Wheels, Timing Screws, Dead Plates and Conveyor Curves. Ideal for use in Breweries, CHangZhou Plants, etc.
Paper Industry:
Suction Box Tops, Forming Boards, Foil Blades, Doctor Blades, Sealing Strips, Deckles and Febriculas.
Mining / Bulk Materials:
Chute Liners, Bin Liners, Truck Liners, Impact Slider Bars, Scraper Blades and Wear Plates
Filter Industry :
Different kinds of filters like Drum Filters, Disc Filters, Belt Filters, etc.
Cold Rolling Industry :
Roll Pads, Roll Racks, Saddle Blocks, Roll Drives & Xihu (West Lake) Dis. Boards.
Chemical Industry :
Spray Nozzles, Flanges, Impellers, Pump Casings, Filter Plates and Frames, Wear Parts for Belt Filters, etc.
Characters:
- very flat on the surface
- The thickness tolerance is +2 -0mm,some made according to your requirements.
- The color is pure and any color can be made by us.
- We can give you an accurate size of UHMWPE Components with advanced machine.
- Different shaped UHMWPE components also can be made by us like bending sheet.
- According to different requirements with different application, special specifications can be customized, like anti-UV, fire-resistant,anti-static and with other characters.
- Highest abrasion resistance of any polymer, 6 times more abrasion resistant than steel
Very low water absorption
Excellent impact resistance
Good corrosion & chemical resistance
Noise-absorption & Vibration-absorption
Excellent Chemical Resistance Machined UHMW Polymer Parts Application
1. Conveyor Paddle
2. Impact Bar
3. Dock Bumper
4. Pipe Support Block
5. Chain guide
6. Pulley and Roller
7. UHMWPE Saddle or Block
8. Machine wear block and strips
9. Other machined parts
Any size, Shape are available with us.
Advantages
Self-lubricating.
Good Abrasion&wear resistance (15 times more resistant to abrasion than carbon steel).
Corrosion & impact resistant.
low temperature resistant.
Non-water absorption
Easy to machine
|
roperty: |
Test Method (Standard) |
Ticona GUI4152 |
Ticona GUI4150,4120 |
Unit |
|
Molecular weight |
|
1.5million-4million |
1.5million-8million |
|
|
Density |
ISO 1183-1:2012/DIN53479 |
0.92-0.98 |
0.93-0.98 |
g/cm³ |
|
Compression strength |
ISO 604:2002 |
≥30 |
≥32 |
Mpa |
|
Tensile strength |
ISO527-2:2012 |
≥20 |
≥22 |
Mpa |
|
Elongation at break |
ISO527-2:2012 |
≥280 |
≥300 |
% |
|
Dynamic Friction coefficient |
ASTM D 1894/GB10006-88 |
≤0.20 |
≤0.18 |
|
|
Notched impact strength (Charpy) |
ISO179-1:2571/GB/T 1043.1-2008 |
≥100 |
≥100 |
kJ/m2 |
|
Abrasion wear index |
ES-X65710-2008 |
≤30 |
≤30 |
mg |
|
Vicat softing point |
ISO306:2004 |
≥80 |
≥80 |
°C |
|
Hardness shore-D |
ISO 868:2003 |
60-65 |
61-66 |
D |
Our factory
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? Is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shippment. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | PE |
| Structure: | Custom |
| Installation: | All Truck |
| Carrying Capacity: | Custom |
| Running Mode: | Moving |
| Samples: |
US$ 10/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
What lubrication is recommended for conveyor chains?
Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:
- Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
- Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
- Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
- Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.
When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.
editor by CX 2024-04-04