Product Description
Scraper conveyor chain
P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112
Forged chain , trolleys,carriers used on overhead conveyor production line.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.
Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples
Drop forged detachable chains | X348,X458,X678,X698,F100,F160,P80,P100,P200 |
CatterPilar Chains for | X348,X458,X678,X698 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage: | Conveyor System |
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Type: | Conveyor |
Surface: | Self Colored, Zinc Plated,Blacken |
Process: | Forging |
Transport Package: | Plywood Case. |
Specification: | ISO |
Customization: |
Available
| Customized Request |
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Can a conveyor chain be used in high-load applications?
Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:
– Robust Construction:
A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.
– High Load Capacity:
Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.
– Proper Selection:
When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.
– Lubrication and Maintenance:
In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.
– Application-Specific Chains:
In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.
Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.
What are the best practices for storing and handling conveyor chains?
Proper storage and handling of conveyor chains are essential to maintain their performance, prevent damage, and prolong their lifespan. Here are some best practices to consider:
1. Clean and dry storage area: Store conveyor chains in a clean and dry environment to prevent the accumulation of dirt, dust, moisture, or contaminants that can affect their performance and cause corrosion.
2. Adequate support: Ensure that the stored conveyor chains are properly supported to prevent excessive bending or deformation. Use pallets, racks, or designated storage containers that can accommodate the weight and length of the chains.
3. Avoid excessive heat or cold: Conveyor chains should be stored in an area with a moderate temperature range to avoid extreme heat or cold that can affect the material properties or lubrication of the chains.
4. Protection against impacts and vibrations: Protect the stored chains from impacts or excessive vibrations that can cause damage or deformation. Use suitable packaging or covers to shield the chains from any potential physical damage.
5. Lubrication: Apply a thin layer of appropriate lubricant to the chains before storage to prevent corrosion and maintain their smooth operation. Follow the manufacturer’s recommendations for lubrication type and quantity.
6. Regular inspections: Periodically inspect the stored conveyor chains to ensure there are no signs of damage, corrosion, or deformation. If any issues are identified, take appropriate actions such as cleaning, lubricating, or replacing the chains.
7. Proper handling techniques: When handling conveyor chains, use appropriate lifting equipment or tools to avoid excessive strain or bending. Avoid dragging or dropping the chains, as this can cause damage to the chain links or attachments.
8. Training and awareness: Provide training to personnel involved in handling and storing conveyor chains to ensure they understand the proper procedures and best practices. Promote awareness of the importance of careful handling and storage to prevent accidents and maintain chain integrity.
By following these best practices, you can ensure the longevity and reliable performance of your conveyor chains, reducing the risk of downtime and costly repairs.
Can a conveyor chain be repaired or does it need to be replaced entirely?
In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:
- Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
- Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
- Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
- Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.
Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.
editor by CX 2024-05-13
China factory QXG-240B Chain Conveyor Line Paiting Line Chain
Product Description
QXG-240B Chain Conveyor Line
Available products:
1) X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24 drop forged rivetless chain
2)Detachable chain , such as 55,57,62,74,78 etc
3)Forged link : sucha as 101.6*36*8 , 142*50*19,142*50*29,200*50*25 etc
4)Cat Pilar chain /Cat Pilar chain of 348,458,678 etc .
5)Attachment of 348,458,678 etc
We are main supplier of Drop Forged Rivetless Chain, drop forged chains, drop forged link, drop forged conveyor chain, conveyor chain, car assembling line chain, forged scraper chain, drop forged folding chain, detachable chain such as X348 chain, X458 chain, X678 chain, X698 chain(698 chain), P142 chain(scraper chain), P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, detachable chain 51 chain, 52 chain, 55 chain, 57 chain, 62 chain, 74 chain, 78 chain and so on. We can produce as per your drawing or sample also. Our products are most competitive and are of high quality. Our trolley are also most competitive in world market.
For scraper chain, we can weld the scraper for you or as per your request arrange bolt for your nylon scraper and so on. We will produce as per your drawing or sample.Material can be 40Cr, 20CrMnTi, 42CrMo and so on as per your request.
For drop forged suspending chain, there are extended pin chain, pusher and so on to meet different customer’s request.
We also produce special chain and pin and plate as per customer’s sample or drawing.
We are also supplier of detachable chain. Please feel free to contact with us and our goods are most competitive in your market.
If you have any need of our products , please feel free to let me know your detail enquiry and we will offer our best price and service for you asap.
Over 90% of our product are exported to USA, CANADA, JAPAN, KOREA, BRAZIL, AUSTRALIA and so on. Please feel free to contact with us for your project
Company Information
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
Packaging & Shipping
Exhibition
Contact us
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage: | Transmission Chain, Conveyor Chain |
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Material: | Alloy |
Surface Treatment: | Polishing |
Feature: | Oil Resistant |
Chain Size: | 1/2"*11/128" |
Structure: | Roller Chain |
Customization: |
Available
| Customized Request |
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How does a conveyor chain handle inclined or declined conveyance?
A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:
1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.
2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.
Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.
What are the benefits of using a modular conveyor chain system?
A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:
1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.
2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.
3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.
4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.
5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.
6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.
7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.
Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.
What factors should be considered when designing a conveyor chain system?
When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:
- Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
- Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
- Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
- Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
- Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
- Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
- Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.
Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.
editor by CX 2024-05-09
China Standard China Manufacturer of Industrial Forged Component Parts for Male-Female Shaft
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
A | F | G | J | K | S | |||||||
80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Alloy |
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Structure: | Combined Chain |
Surface Treatment: | Polishing |
Chain Size: | 1/2"*11/128" |
Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
Mould Number: | 10160, 14218, 14226, 20028, 26014, 142n, 150d, S30 |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How does a conveyor chain handle different types of materials?
A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:
1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.
2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.
3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.
4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.
5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.
6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.
Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.
What safety precautions should be followed when working with conveyor chains?
Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:
- Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
- Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
- Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
- Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
- Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
- Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
- Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
- Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
- Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.
These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.
editor by CX 2024-05-08
China Hot selling High Quality Machine Transmission Stainless Steel Conveyor Drag Roller Scrapper Chain
Product Description
Product Attribute
Product Name | Conveyor Chians |
Available materials | carbon steel, alloy steel,stainless steel |
OEM customisation according to your requirements | |
Surface Treatment | Shot peening, Zinc-plated, Nickel-plated, Anodized, etc. |
Performance | High temperature resistant Abrasion resistant |
Reference standards | ISO,DIN,ANSL |
Customised drawings | YES |
Certificates | ISO9001:2008 SGS brand TV |
Delivery time | 20 days for samples. 45 days for official order. |
Packaging | Plastic Bag + Cardboard Box + Wooden |
Detailed Photos
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
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Material: | Alloy |
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Structure: | Hollow Chain |
Surface Treatment: | Electroplating |
Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does a conveyor chain handle accumulation and indexing applications?
In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:
Accumulation:
– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.
– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.
– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.
Indexing:
– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.
– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.
– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.
– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.
What are the benefits of using stainless steel conveyor chains?
Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:
1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.
2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.
3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.
4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.
5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.
6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.
7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.
Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.
What are the industry standards and regulations for conveyor chains?
In the field of conveyor chains, there are several industry standards and regulations that help ensure safety, performance, and quality. Some of the commonly recognized standards include:
1. ISO 1977:2013 – Conveyor chains, attachments, and sprockets: This International Organization for Standardization (ISO) standard specifies the requirements and dimensions for various types of conveyor chains, attachments, and sprockets used in general industrial applications.
2. ANSI/ASME B29.1 – Precision Power Transmission Roller Chains, Attachments, and Sprockets: This American National Standard Institute (ANSI) standard provides guidelines for the design, dimensions, and performance of roller chains, attachments, and sprockets used in power transmission systems, including conveyor chains.
3. CEMA – Conveyor Equipment Manufacturers Association: CEMA publishes various standards and technical documents related to conveyor systems, including conveyor chains. These standards cover topics such as safety, design, installation, maintenance, and operation of conveyor equipment.
4. OSHA – Occupational Safety and Health Administration: OSHA is a regulatory agency in the United States that sets and enforces safety standards for workplaces. They have specific regulations related to conveyor systems, including requirements for guarding, maintenance, and employee safety.
5. Local and National Building Codes: Depending on the location and application, there may be specific building codes or regulations that dictate the design, installation, and operation of conveyor chains. These codes ensure compliance with safety and structural requirements.
It’s important for conveyor chain manufacturers, system integrators, and end-users to adhere to these industry standards and regulations to ensure the safe and reliable operation of conveyor systems. Compliance with these standards helps to maintain worker safety, promote system performance, and ensure compatibility and interchangeability of conveyor chain components.
editor by CX 2024-05-08
China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System
Product Description
Forged Scraper conveyor chain
P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112
Forged chain , trolleys,carriers used on overhead conveyor production line.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.
Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples
Drop forged detachable chains | X348,X458,X678,X698,F100,F160,P80,P100,P200 |
CatterPilar Chains for | X348,X458,X678,X698 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Alloy |
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Structure: | Combined Chain |
Surface Treatment: | Polishing |
Chain Size: | 1/2"*3/32" |
Feature: | Heat Resistant |
Type: | Overhead Conveyor |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
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How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-05-07
China Hot selling Agricultural Automobile Engine Motorcycle Industrial Saw Drive Transmission Driving Conveyor Sprocket Link Lifting Roller Chain
Product Description
DIN Chain No. | ISO/ANSI Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
08A-1 | 40 | 12.70 | 7.92 | 16.70 | 7.85 | 1.50 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
10A-1 | 50 | 15.875 | 10.16 | 20.70 | 9.40 | 2. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ
1. Are you a Manufacturer or Trade Company? OTHER HOT SELL PRODUCTS
Thx for Reading!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
What are the considerations for selecting a corrosion-resistant conveyor chain?When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider: – Material Selection: Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties. – Corrosion Resistance Ratings: Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions. – Environmental Factors: Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements. – Coating or Surface Treatment: If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings. – Compatibility with Cleaning Methods: Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity. – Operational Considerations: Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties. – Cost-Effectiveness: Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures. By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments. What are the factors to consider when selecting the pitch of a conveyor chain?When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors: 1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity. 2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation. 3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links. 4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor. 5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance. 6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy. 7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently. 8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity. By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system. How does a conveyor chain compare to other types of conveyor systems?Conveyor chains are one of the common types of conveyor systems used in various industries. They offer specific advantages and characteristics that differentiate them from other types of conveyor systems. 1. Versatility: Conveyor chains are highly versatile and can be used for a wide range of applications, including horizontal, inclined, and vertical conveying. They can handle various types of materials, from bulk solids to individual items. 2. High Load Capacity: Conveyor chains are known for their high load-carrying capacity. They are designed to handle heavy loads and can be used in applications where other conveyor systems may not be suitable. 3. Durability: Conveyor chains are built to withstand harsh operating conditions and heavy-duty use. They are made from strong and durable materials, such as steel or alloy, that can withstand abrasion, impact, and wear. 4. Flexibility: Conveyor chains offer flexibility in terms of layout and design. They can be configured to accommodate complex conveyor paths, curves, and multiple discharge points, allowing for efficient material flow and system customization. 5. Cost-Effective: Conveyor chains often provide a cost-effective solution for material handling compared to other conveyor systems. They have a relatively low initial cost, require less maintenance, and have a longer service life. However, it’s important to note that conveyor chains may not be suitable for every application. Other types of conveyor systems, such as belt conveyors, screw conveyors, or pneumatic conveyors, may offer specific advantages depending on the application requirements, material characteristics, or environmental factors. Ultimately, the selection of the appropriate conveyor system depends on factors such as load capacity, material properties, layout constraints, cost considerations, and specific application needs.
China wholesaler Latest Type, Anti-Impact Wear Resistance, UHMWPE Conveyor Guide Rail, Conveyor Chain GuideProduct Description
Latest Type, Anti-Impact Wear Resistance, UHMWPE Conveyor Xihu (West Lake) Dis. Rail, Conveyor Chain Xihu (West Lake) Dis.
Products Description
|
roperty: |
Test Method (Standard) |
Ticona GUI4152 |
Ticona GUI4150,4120 |
Unit |
Molecular weight |
|
1.5million-4million |
1.5million-8million |
|
Density |
ISO 1183-1:2012/DIN53479 |
0.92-0.98 |
0.93-0.98 |
g/cm³ |
Compression strength |
ISO 604:2002 |
≥30 |
≥32 |
Mpa |
Tensile strength |
ISO527-2:2012 |
≥20 |
≥22 |
Mpa |
Elongation at break |
ISO527-2:2012 |
≥280 |
≥300 |
% |
Dynamic Friction coefficient |
ASTM D 1894/GB10006-88 |
≤0.20 |
≤0.18 |
|
Notched impact strength (Charpy) |
ISO179-1:2571/GB/T 1043.1-2008 |
≥100 |
≥100 |
kJ/m2 |
Abrasion wear index |
ES-X65710-2008 |
≤30 |
≤30 |
mg |
Vicat softing point |
ISO306:2004 |
≥80 |
≥80 |
°C |
Hardness shore-D |
ISO 868:2003 |
60-65 |
61-66 |
D |
Our factory
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? Is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shippment. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
---|---|
Material: | PE |
Structure: | Custom |
Installation: | All Truck |
Carrying Capacity: | Custom |
Running Mode: | Moving |
Samples: |
US$ 10/kg
1 kg(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How does a conveyor chain handle accumulation and indexing applications?
In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:
Accumulation:
– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.
– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.
– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.
Indexing:
– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.
– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.
– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.
– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2024-05-03
China Hot selling Basic Customization Conveyor with Attachments Heavy Duty Pintle Drag Drive Roller Transmission
Product Description
Product Description
This conveyor chain is derived from the double-pitch chain. The chain structure includes: inner and outer chain plates, sleeves, rollers and pins.
The chain pitch is an unusual specification, which is equipped with accessories similar to A1/A2 or K1/K2 for material transportation.
Roller type: small roller (roller diameter is less than the height of chain plate), large roller (roller diameter is greater than the height of chain plate), roller with F edge.
Product Attribute
Product Name | Conveyor Chians |
Available materials | carbon steel, alloy steel,stainless steel |
OEM customisation according to your requirements | |
Surface Treatment | Shot peening, Zinc-plated, Nickel-plated, Anodized, etc. |
Performance | High temperature resistant Abrasion resistant |
Reference standards | ISO,DIN,ANSL |
Customised drawings | YES |
Certificates | ISO9001:2008 SGS brand TV |
Delivery time | 20 days for samples. 45 days for official order. |
Packaging | Plastic Bag + Cardboard Box + Wooden |
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage: | Transportation Chain |
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Material: | Stainless steel |
Surface Treatment: | Natural |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can a conveyor chain be used in overhead conveyor systems?
Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.
Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.
Here are some key considerations when using a conveyor chain in overhead conveyor systems:
1. Load Capacity:
– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.
2. Chain Type and Design:
– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.
3. Lubrication:
– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.
4. Safety Measures:
– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.
It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
How to select the right conveyor chain for your conveyor system?
Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:
- Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
- Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
- Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
- Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
- Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
- Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
- Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.
By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.
editor by CX 2024-05-02
China best Zinc-Plated Hot Selling Alloy Steel Material Agricultural Conveyor Chain with High Quality
Product Description
Zinc-Plated Hot Selling Alloy Steel Material Agricultural Conveyor Chain with High Quality
Product Description
1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: 45Mn, 42CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
Application | Agricultural machine |
Design criterion | ISO DIN ANSI & Customer’s Drawing |
Size | Customer’s Drawing & ISO standard |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | First quality, best service, competitive price, fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Alloy/Carbon Steel |
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Sample: | for Free |
Transport Package: | Plastic Bag+Carton Box+Plywood Case |
Specification: | S55K1, S62A2K1 |
Trademark: | made-to-order |
Origin: | China |
Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do you calculate the maximum allowable tension in a conveyor chain?
The maximum allowable tension in a conveyor chain can be calculated using the following steps:
1. Determine the Chain Pitch:
– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.
2. Determine the Chain Speed:
– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.
3. Calculate the Chain Pull:
– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.
4. Calculate the Required Tension:
– Use the following formula to calculate the required tension:
Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)
– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.
5. Determine the Maximum Allowable Tension:
– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.
6. Compare the Required Tension and Maximum Allowable Tension:
– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.
By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.
What are the benefits of using a roller conveyor chain?
A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:
1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.
2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.
3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.
4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.
5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.
6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.
7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.
8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.
By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2024-04-30
China Custom High Wearing Stainless Steel Made to Order Conveyor Grip Chain
Product Description
High Wearing Stainless Steel Made to Order Conveyor Grip Chain
Product Description
1. Material: Stainless steel chain / Alloy Carbon Steel
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Dacromet-Plated
3. Short pitch stainless steel conveyor chain with attachments.
4. Double pitch stainless steel conveyor chain.
5. Double pitch hollow pin chain.
Note: If you have drawing or samples, we can do the special conveyor chains.
Product name | Grip Conveyor Chain (08B) |
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: 45Mn, 42CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
Application | Mainly used in products transmission |
Design criterion | ISO DIN ANSI & Customer’s Drawing |
Size | Customer’s Drawing & ISO standard |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | First quality, Best service, Competitive price, Fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Stainless Steel |
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Structure: | Conveyor Chain |
Surface Treatment: | Oil Blooming |
Chain Size: | Ts635 |
Feature: | Heat Resistant |
Sample: | for Free |
Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the considerations for selecting a low-maintenance conveyor chain?
When selecting a low-maintenance conveyor chain, several considerations should be taken into account:
1. Material Selection:
– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.
2. Lubrication-Free Design:
– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.
3. Sealed Construction:
– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.
4. Easy Cleaning:
– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.
5. Resistance to Contamination:
– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.
6. Wear Monitoring:
– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.
7. Manufacturer Support:
– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.
By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What safety precautions should be followed when working with conveyor chains?
Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:
- Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
- Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
- Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
- Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
- Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
- Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
- Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
- Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
- Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.
These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.
editor by CX 2024-04-29