Product Description
Latest Type, Anti-Impact Wear Resistance, UHMWPE Conveyor Xihu (West Lake) Dis. Rail, Conveyor Chain Xihu (West Lake) Dis.
Products Description
Our advantages:
Material: UHMWPE/HDPE/PP/Nylon
Produce Procedure: CNC, Injection etc.
Shape: Any, according to the drawing
Size: Any size is available
Color: Black, White, Yellow, Green, Blue etc.
Fast shipment, short production time, superior quality
Here, we could meet all your requirements for customized plastic parts
Introduction
UHMW-PE is defined as polyethylene whose molecular weight is 3.1 million or higher. When making this determination, it was found that physical properties increased rapidly as lower CHINAMFG values increased, and then leveled off at the 3,100,000 value. As with most high-performance polymers, the processing of UHMW-PE is not easy. Because of its high melt viscosity, conventional molding and extrusion processes would break the long molecular chains that give the material its excellent properties. Current manufacturing methods include compression molding, ram extrusion and the warm forging of extruded slugs. UHMW-PE has the outstanding abrasion resistance and an extremely low coefficient of friction. Impact strength is high and chemical resistance is excellent.
The material does not break in impact strength tests using standard notched specimens; double-notched specimens break at 20 ft-lb/in (42.1 kJ/m2). UHMW-PE has a crystalline melting point of 267°F (131°C). The recommended maximum service is about 200°F (93°C).
Care should be taken when fastening UHMW-PE, as its large thermal expansion can cause the material to buckle between fasteners if they are too far apart.
UHMW (ultra-high molecular weight polyethylene) is an extremely tough plastic with high abrasion and wear resistance.
The versatility of polyethylene has made it a popular plastic for countless industrial applications that require durability, low friction, and chemical resistance.
These wear strips are mounted on the tracks over which the chain travels. Special Antistatic grade of Ultra High Molecular Weight Polyethylene (UHMWPE having antistatic property ensures its suitability for LPG installations, reducing chances of sparks / static current developed because of friction. Various Rectangular, Square, Trapezoidal cross sections, “C” Profile , Special shapes, Curves etc. are available suitable for all installations. Installation of these liners ensures prolonged working of dry chains in dusty atmosphere.
Bottling / Conveying Machinery:
Wear Strips, Machined and Extruded Profiles as Xihu (West Lake) Dis.s, Star Wheels, Timing Screws, Dead Plates and Conveyor Curves. Ideal for use in Breweries, CHangZhou Plants, etc.
Paper Industry:
Suction Box Tops, Forming Boards, Foil Blades, Doctor Blades, Sealing Strips, Deckles and Febriculas.
Mining / Bulk Materials:
Chute Liners, Bin Liners, Truck Liners, Impact Slider Bars, Scraper Blades and Wear Plates
Filter Industry :
Different kinds of filters like Drum Filters, Disc Filters, Belt Filters, etc.
Cold Rolling Industry :
Roll Pads, Roll Racks, Saddle Blocks, Roll Drives & Xihu (West Lake) Dis. Boards.
Chemical Industry :
Spray Nozzles, Flanges, Impellers, Pump Casings, Filter Plates and Frames, Wear Parts for Belt Filters, etc.
Characters:
- very flat on the surface
- The thickness tolerance is +2 -0mm,some made according to your requirements.
- The color is pure and any color can be made by us.
- We can give you an accurate size of UHMWPE Components with advanced machine.
- Different shaped UHMWPE components also can be made by us like bending sheet.
- According to different requirements with different application, special specifications can be customized, like anti-UV, fire-resistant,anti-static and with other characters.
- Highest abrasion resistance of any polymer, 6 times more abrasion resistant than steel
Very low water absorption
Excellent impact resistance
Good corrosion & chemical resistance
Noise-absorption & Vibration-absorption
Excellent Chemical Resistance Machined UHMW Polymer Parts Application
1. Conveyor Paddle
2. Impact Bar
3. Dock Bumper
4. Pipe Support Block
5. Chain guide
6. Pulley and Roller
7. UHMWPE Saddle or Block
8. Machine wear block and strips
9. Other machined parts
Any size, Shape are available with us.
Advantages
Self-lubricating.
Good Abrasion&wear resistance (15 times more resistant to abrasion than carbon steel).
Corrosion & impact resistant.
low temperature resistant.
Non-water absorption
Easy to machine
|
roperty: |
Test Method (Standard) |
Ticona GUI4152 |
Ticona GUI4150,4120 |
Unit |
|
Molecular weight |
|
1.5million-4million |
1.5million-8million |
|
|
Density |
ISO 1183-1:2012/DIN53479 |
0.92-0.98 |
0.93-0.98 |
g/cm³ |
|
Compression strength |
ISO 604:2002 |
≥30 |
≥32 |
Mpa |
|
Tensile strength |
ISO527-2:2012 |
≥20 |
≥22 |
Mpa |
|
Elongation at break |
ISO527-2:2012 |
≥280 |
≥300 |
% |
|
Dynamic Friction coefficient |
ASTM D 1894/GB10006-88 |
≤0.20 |
≤0.18 |
|
|
Notched impact strength (Charpy) |
ISO179-1:2571/GB/T 1043.1-2008 |
≥100 |
≥100 |
kJ/m2 |
|
Abrasion wear index |
ES-X65710-2008 |
≤30 |
≤30 |
mg |
|
Vicat softing point |
ISO306:2004 |
≥80 |
≥80 |
°C |
|
Hardness shore-D |
ISO 868:2003 |
60-65 |
61-66 |
D |
Our factory
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? Is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shippment. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | PE |
| Structure: | Custom |
| Installation: | All Truck |
| Carrying Capacity: | Custom |
| Running Mode: | Moving |
| Samples: |
US$ 10/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a conveyor chain handle accumulation and indexing applications?
In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:
Accumulation:
– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.
– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.
– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.
Indexing:
– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.
– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.
– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.
– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2024-05-03
China Best Sales Stable Cl10 Width 118 Center Guide 5/8 Inch Round-Pin Steady Silent Chain for Conveyor Machine
Product Description
Products Collection
Product Description
Our CL10 Round-pin Silent Chains are broadly applied to conveyor machines. As the name suggests, these chains operate silently with stable and steady performance in the working environment.
The chain is made from high-quality materials designed to withstand harsh industrial environments and heavy loads, ensuring a long service life.
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other chains?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the chain (with photos if available) 2. Pitch of the chain 3. Width of the chain 4. Length and quantity of the chain 5. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Tooth Chain |
| Chain Size: | Pitch 15.875 |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can a conveyor chain be used in extreme temperature environments?
Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.
1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.
2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.
It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.
What are the advantages of using a plastic conveyor chain?
Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:
1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.
2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.
3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.
4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.
5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.
6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.
7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.
Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-04-16
China Standard Latest Type, Anti-Impact Wear Resistance, UHMWPE Conveyor Guide Rail, Conveyor Chain Guide
Product Description
Latest Type, Anti-Impact Wear Resistance, UHMWPE Conveyor Xihu (West Lake) Dis. Rail, Conveyor Chain Xihu (West Lake) Dis.
Products Description
Our advantages:
Material: UHMWPE/HDPE/PP/Nylon
Produce Procedure: CNC, Injection etc.
Shape: Any, according to the drawing
Size: Any size is available
Color: Black, White, Yellow, Green, Blue etc.
Fast shipment, short production time, superior quality
Here, we could meet all your requirements for customized plastic parts
Introduction
UHMW-PE is defined as polyethylene whose molecular weight is 3.1 million or higher. When making this determination, it was found that physical properties increased rapidly as lower CHINAMFG values increased, and then leveled off at the 3,100,000 value. As with most high-performance polymers, the processing of UHMW-PE is not easy. Because of its high melt viscosity, conventional molding and extrusion processes would break the long molecular chains that give the material its excellent properties. Current manufacturing methods include compression molding, ram extrusion and the warm forging of extruded slugs. UHMW-PE has the outstanding abrasion resistance and an extremely low coefficient of friction. Impact strength is high and chemical resistance is excellent.
The material does not break in impact strength tests using standard notched specimens; double-notched specimens break at 20 ft-lb/in (42.1 kJ/m2). UHMW-PE has a crystalline melting point of 267°F (131°C). The recommended maximum service is about 200°F (93°C).
Care should be taken when fastening UHMW-PE, as its large thermal expansion can cause the material to buckle between fasteners if they are too far apart.
UHMW (ultra-high molecular weight polyethylene) is an extremely tough plastic with high abrasion and wear resistance.
The versatility of polyethylene has made it a popular plastic for countless industrial applications that require durability, low friction, and chemical resistance.
These wear strips are mounted on the tracks over which the chain travels. Special Antistatic grade of Ultra High Molecular Weight Polyethylene (UHMWPE having antistatic property ensures its suitability for LPG installations, reducing chances of sparks / static current developed because of friction. Various Rectangular, Square, Trapezoidal cross sections, “C” Profile , Special shapes, Curves etc. are available suitable for all installations. Installation of these liners ensures prolonged working of dry chains in dusty atmosphere.
Bottling / Conveying Machinery:
Wear Strips, Machined and Extruded Profiles as Xihu (West Lake) Dis.s, Star Wheels, Timing Screws, Dead Plates and Conveyor Curves. Ideal for use in Breweries, CHangZhou Plants, etc.
Paper Industry:
Suction Box Tops, Forming Boards, Foil Blades, Doctor Blades, Sealing Strips, Deckles and Febriculas.
Mining / Bulk Materials:
Chute Liners, Bin Liners, Truck Liners, Impact Slider Bars, Scraper Blades and Wear Plates
Filter Industry :
Different kinds of filters like Drum Filters, Disc Filters, Belt Filters, etc.
Cold Rolling Industry :
Roll Pads, Roll Racks, Saddle Blocks, Roll Drives & Xihu (West Lake) Dis. Boards.
Chemical Industry :
Spray Nozzles, Flanges, Impellers, Pump Casings, Filter Plates and Frames, Wear Parts for Belt Filters, etc.
Characters:
- very flat on the surface
- The thickness tolerance is +2 -0mm,some made according to your requirements.
- The color is pure and any color can be made by us.
- We can give you an accurate size of UHMWPE Components with advanced machine.
- Different shaped UHMWPE components also can be made by us like bending sheet.
- According to different requirements with different application, special specifications can be customized, like anti-UV, fire-resistant,anti-static and with other characters.
- Highest abrasion resistance of any polymer, 6 times more abrasion resistant than steel
Very low water absorption
Excellent impact resistance
Good corrosion & chemical resistance
Noise-absorption & Vibration-absorption
Excellent Chemical Resistance Machined UHMW Polymer Parts Application
1. Conveyor Paddle
2. Impact Bar
3. Dock Bumper
4. Pipe Support Block
5. Chain guide
6. Pulley and Roller
7. UHMWPE Saddle or Block
8. Machine wear block and strips
9. Other machined parts
Any size, Shape are available with us.
Advantages
Self-lubricating.
Good Abrasion&wear resistance (15 times more resistant to abrasion than carbon steel).
Corrosion & impact resistant.
low temperature resistant.
Non-water absorption
Easy to machine
|
roperty: |
Test Method (Standard) |
Ticona GUI4152 |
Ticona GUI4150,4120 |
Unit |
|
Molecular weight |
|
1.5million-4million |
1.5million-8million |
|
|
Density |
ISO 1183-1:2012/DIN53479 |
0.92-0.98 |
0.93-0.98 |
g/cm³ |
|
Compression strength |
ISO 604:2002 |
≥30 |
≥32 |
Mpa |
|
Tensile strength |
ISO527-2:2012 |
≥20 |
≥22 |
Mpa |
|
Elongation at break |
ISO527-2:2012 |
≥280 |
≥300 |
% |
|
Dynamic Friction coefficient |
ASTM D 1894/GB10006-88 |
≤0.20 |
≤0.18 |
|
|
Notched impact strength (Charpy) |
ISO179-1:2571/GB/T 1043.1-2008 |
≥100 |
≥100 |
kJ/m2 |
|
Abrasion wear index |
ES-X65710-2008 |
≤30 |
≤30 |
mg |
|
Vicat softing point |
ISO306:2004 |
≥80 |
≥80 |
°C |
|
Hardness shore-D |
ISO 868:2003 |
60-65 |
61-66 |
D |
Our factory
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? Is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shippment. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | PE |
| Structure: | Custom |
| Installation: | All Truck |
| Carrying Capacity: | Custom |
| Running Mode: | Moving |
| Samples: |
US$ 10/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
What lubrication is recommended for conveyor chains?
Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:
- Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
- Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
- Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
- Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.
When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.
editor by CX 2024-04-04